Preventing coal cargo from self-heating

The atmosphere in each cargo hold should be monitored, at least on a daily basis, for CO, hydrogen sulphide (H2 S), oxygen (O2) and flammable gas (LEL-methane).
The atmosphere in each cargo hold should be monitored, at least on a daily basis, for CO, hydrogen sulphide (H2 S), oxygen (O2) and flammable gas (LEL-methane).

London P&I Club has analysed the problems associated with the transportation of coal in bulk, such as self-heating and flammable gas (i.e. methane) release. Self-heating can lead to fires and the production of carbon monoxide (CO), whilst methane release can lead to an explosive atmosphere being generated in the hold.

Self-heating normally occurs in localised hot spots within a bulk cargo, and temperature measurements are unlikely to identify problems. However, when coal self-heats it produces CO, so measuring the concentration of CO is the most effective method to identify a self-heating cargo.

The atmosphere in each cargo hold should be monitored, at least on a daily basis, for CO, hydrogen sulphide (H2 S), oxygen (O2) and flammable gas (LEL-methane). If the holds are being ventilated, then ventilation should be stopped at least Continue reading “Preventing coal cargo from self-heating”

How to conduct a safe bunkering operation

A number of safe bunkering measures are required for each bunkering operation. These can be divided into four stages and checks
A number of safe bunkering measures are required for each bunkering operation. These can be divided into four stages and checks

The UK P&I Club has published helpful guidance to ensure safe bunkering operations. The Club said that bunkering operations are routine and critical, high risk operations which require to be carefully planned and performed.

Causes of bunker spills
Although the most of the bunker transfers are carried out without incident, very occasionally, things can and do go wrong. The UK Club notes that only a minority of cases do bunker spills occur because of failure of the hoses or pipelines, while the majority of spills result from a tank overflowing.

But these are not the only causes. Common causes of bunker spills can be summarised as follows:

– Improper set up of pipeline system valves: Potentially causing either overpressure, or flow of bunkers to an unintended location;
– Insufficient monitoring of tank levels during bunkering: All tanks, not only those Continue reading “How to conduct a safe bunkering operation”

Maersk sets new guidelines on dangerous cargo stowage following Honam tragedy

The Risk Based Dangerous Goods Stowage principles have been developed to minimise risk to crew, cargo, environment and vessel in case a fire develops. The different container vessel designs were reviewed from a risk mitigation perspective and ultimately six different risk zones defined.
The Risk Based Dangerous Goods Stowage principles have been developed to minimise risk to crew, cargo, environment and vessel in case a fire develops. The different container vessel designs were reviewed from a risk mitigation perspective and ultimately six different risk zones defined.

In the aftermath of the major fire that killed five crew members onboard the ‘Maersk Honam’ in March 2018, Danish container ship giant Maersk has conducted a thorough review of their current safety practices and policies with reference to the stowage of dangerous cargo. Consequently, Maersk has now announced the implementation of new guidelines to improve safety across its container vessel fleet.

On 6 March 2018, the container ship ‘Maersk Honam’ suffered a serious fire in its cargo hold where dangerous goods were carried, but up to this time, there is no evidence to suggest that dangerous goods caused the fire, the company noted. In addition, all cargo was accepted as per the requirements of the IMDG Code and stowed onboard the vessel accordingly.

Following the tragic incident, Maersk took measures and implemented additional preliminary guidelines for stowage of dangerous goods. The company evaluated over 3,000 UN numbers of hazardous materials in order to further understand and improve dangerous cargo stowage onboard container vessels and developed a new set of principles called ‘Risk Based Dangerous Goods Stowage’.

Together with ABS, Maersk called for a workshop with other industry stakeholders to conduct a Continue reading “Maersk sets new guidelines on dangerous cargo stowage following Honam tragedy”

TT Club issues advice on dealing with container fires

To tackle a fire in a hold, TT Club notes a CO2 system will be installed if the ship is carrying dangerous goods.
To tackle a fire in a hold, TT Club notes a CO2 system will be installed if the ship is carrying dangerous goods.

According to TT Club, container fires are a far more regular occurrence than most people would realise. Statistics show there is a major container cargo fire at sea roughly every 60 days. So, tackling fires and subsequent investigations are complex and vitally important activities.

With increasing container ships size increases the risk of a fire incident increases too. Despite some regulatory and technical advances, the fact is that the ability to respond to a cargo-related fire at sea has not progressed as needed in recent times.

To tackle a fire in a hold, TT Club notes a CO2 system will be installed if the ship is carrying dangerous goods. The gas released from a CO2 system can displace the oxygen in the hold and smother the fire. However, for CO2 to be effective, the hold must be closed to retain the gas and prevent oxygen ingress.

If an incident has taken place in a container stowed on deck, water will be the only option available . Nevertheless, it is unlikely to extinguish a fire inside a container in the short term.

In addition, crew members should seek Continue reading “TT Club issues advice on dealing with container fires”

The dangers of carrying nickel ore cargo and the associated risks are highlighted by The West of England P&I Club

Photo credit: Shipspotting
Photo credit: Shipspotting

The West of England P&I Club has warned operators and others involved of the dangers of carrying nickel ore. Carrying nickel ore can be dangerous, because of the risk of liquefaction of the cargo on passage when the moisture content is higher than the cargo’s Flow Moisture Point (FMP).

After a number of ships being lost, with liquefaction of their nickel ore cargoes suspected of being the cause, the West of England Club published a Notice some years ago addressing the Dangers of Carrying Nickel ore. This Notice is still in forced and was re-issued as No.13 2017/2018 – Dangers of Carrying Nickel Ore from Indonesia and the Philippines – Mandatory Notification Requirements (re-issued).

The Club reminds operators of the risk of liquefaction with this cargo, as showcased by the loss of the ‘Emerald Star’, which claimed the lives of 11 seafarers in October 2017.

In addition, the Club has been informed of Continue reading “The dangers of carrying nickel ore cargo and the associated risks are highlighted by The West of England P&I Club”

AMSA stresses the importance of marine incident reports

Photo credit: Reuters
Photo credit: Reuters

The Australian Maritime Safety Authority (AMSA) has experienced a steady increase in incident reports from 1,721 in 2013 to 3,017 reports in 2017. This is a 75% increase over a five-year period. For the period from 1 January to 30 June 2018, AMSA received 1,611 incident reports.

Key points to note

– During 2013-2017, the number of ship arrivals to Australian ports has increased by 21%.
From the 1611 incident reports in January-June 2018, the vast majority of occurrences (78%) concerned some form of technical issue.
– Among the technical issues, the most predominant occurrences relate to power, propulsion, and steering. This includes, for example, issues with a vessel’s main and auxiliary engines, and the steering gear and rudder.

AMSA uses incident data in combination with other sources of information, such as inspection and survey reports, research findings, accident investigations, and our day-to-day interaction with vessel crews, owners, and operators. This helps us gain a better understanding of Continue reading “AMSA stresses the importance of marine incident reports”

TT Club emphasises need for cargo integrity ahead of IMO meeting on container safety

A primary concern is the problem of mis-declared dangerous goods, with some sources suggesting that container fires occur on a weekly basis and that a major container cargo fire engulfs a ship at sea on average once every 60 days.
A primary concern is the problem of mis-declared dangerous goods, with some sources suggesting that container fires occur on a weekly basis and that a major container cargo fire engulfs a ship at sea on average once every 60 days.

The International Maritime Organization’s (IMO) latest meeting of the Sub-Committee on Carriage of Cargoes and Containers (CCC) takes place in London this week and the international freight insurance specialist, TT Club is calling for more urgent action on issues pertaining to the safety of container transport.

For some time now the insurer has been drawing both industry and regulators’ attention to the need for greater ‘Cargo Integrity’, by which is meant the safe, secure and environmentally sound packing, handling and transport of all goods in containers and other transport units, in compliance with conventions (such as SOLAS1) and codes, including IMDG Code2 and the CTU Code3.

TT Club’s Risk Management Director, Peregrine Storrs-Fox comments, “Achieving such Cargo Integrity across the complex web of the international freight supply chain is a big ask and we are in little doubt that a comprehensive result will take time to achieve. However many industry bodies are making significant strides, particularly in the areas of dangerous goods identification, declaration and handling as well as container weighing and packing. We are calling on the regulators, in this case the IMO, to assist in taking action to Continue reading “TT Club emphasises need for cargo integrity ahead of IMO meeting on container safety”

Following the publication of the M/V Cheshire report, a recommendation is made that Ammonium Nitrate should not be treated as group C

The decomposition progressed throughout the length of the vessel to such an extent that, after several days, the vessel’s Master took the decision to evacuate the crew.
The decomposition progressed throughout the length of the vessel to such an extent that, after several days, the vessel’s Master took the decision to evacuate the crew.

Following the investigation report of the 2012 built supramax bulk carrier M/V CHESHIRE which was issued by the Isle of Man Ship Registry, INTERCARGO urges IMO to reconsider how Ammonium Nitrate Based Fertilizer should be designated in the IMSBC Code. Currently, the Ammonium Nitrate Based Fertilizer is listed as a group C cargo, however, the accident showed that this cargo, or at least some of the ammonium nitrate based fertilizers shipped as this cargo, should treated differently under the IMSBC Code.

In August 2017, the 2012 built supramax bulk carrier M/V CHESHIRE, en route from Norway to Thailand, fully loaded with cargo declared by the shipper as being “Ammonium Nitrate Based Fertilizer (Non-hazardous)” and not liable to self-sustaining decomposition, suffered cargo decomposition that led to rising temperatures in the cargo holds and the generation of toxic gases.

The decomposition progressed throughout the length of the vessel to such an extent that Continue reading “Following the publication of the M/V Cheshire report, a recommendation is made that Ammonium Nitrate should not be treated as group C”

IACS updates guidance on bulk cargo loading and discharging

The process of planning and controlling cargo operations is addressed with special reference to the derivation of the loading and unloading plans and the requirements for ship/shore communication.
The process of planning and controlling cargo operations is addressed with special reference to the derivation of the loading and unloading plans and the requirements for ship/shore communication.

The shipping industry remains highly concerned about the possible damage and loss of bulk carriers carrying heavy cargoes. In July 2018, IACS revised ‘Recommendation 46’ referring to Bulk carriers loading and discharging to reduce the likelihood of over-stressing the hull structure in order to raise further awareness on the potential associated risks.

As explained, the loads that affect the ship’s structure are generally discussed with special reference to the structural strength limitations imposed by the ship’s Classification Society.

For instance, over-loading may induce greater stresses in the double bottom, transverse bulkheads, hatch coamings, hatch corners, main frames and associated brackets of individual cargo holds. In addition, overloading of the cargo hold in association with insufficient Continue reading “IACS updates guidance on bulk cargo loading and discharging”

An explanation to the mystery of cargo ships that sink when their cargo liquefies

Solid bulk cargoes are typically “two-phase” materials as they contain water between the solid particles.
Solid bulk cargoes are typically “two-phase” materials as they contain water between the solid particles.

Think of a dangerous cargo and toxic waste or explosives might come to mind. But granular cargoes such as crushed ore and mineral sands are responsible for the loss of numerous ships every year. On average, ten “solid bulk cargo” carriers have been lost at sea each year for the last decade.

Solid bulk cargoes – defined as granular materials loaded directly into a ship’s hold – can suddenly turn from a solid state into a liquid state, a process known as liquefaction. And this can be disastrous for any ship carrying them – and their crew.

In 2015, the 56,000-tonne bulk carrier Bulk Jupiter rapidly sunk around 300km south-west of Vietnam, with only one of its 19 crew surviving. This prompted warnings from the International Maritime Organisation about the possible liquefaction of the relatively new solid bulk cargo bauxite (an aluminium ore).

A lot is known about the physics of Continue reading “An explanation to the mystery of cargo ships that sink when their cargo liquefies”

Flexible mobdock repair method for underwater shaft seal repairs developed by Hydrex

Diver/technician re-welding the rope guard after shaft seal replacement
Diver/technician re-welding the rope guard after shaft seal replacement

Hydrex has developed a flexible mobdock repair method that enables the underwater replacement of all types and sizes of shaft seals. This technology has been successfully used by Hydrex diver/technicians for over a decade. It allows ship owners to keep their vessel sailing, saving precious time and money.

Damaged stern tube seals will cause an increasing amount of oil leaking or water ingress as the damage worsens. By replacing the seals when the damage is first discovered, Hydrex keeps the down time low. The ship can keep its schedule as seal repairs can be performed during cargo operations. This is done by creating a dry underwater working environment around the shaft.

It is not always straightforward to replace seals, because there can be quite a bit of variation in the configurations of the stern tube itself. There can also be complications with the liners, which can be worn down and show ruts. All this is routinely handled by Hydrex teams on the jobs.

In this article you can find a short summary of some of the recent Continue reading “Flexible mobdock repair method for underwater shaft seal repairs developed by Hydrex”

Ethylene vapors activate carbon monoxide alarm says safety alert

A certified marine chemist traced the source of the vapors to an eight inch crack on a cargo vapor line
A certified marine chemist traced the source of the vapors to an eight inch crack on a cargo vapor line

The USCG has published a safety alert informing marine inspectors that ethylene vapors on LNG carriers can activate Carbon Monoxide alarms. Specifically, during an examination of a LNG carrier whose cargo tanks contained ethylene vapors, PSC Officers (PSCOs) received alarms on their portable four gas meters giving a reading of 60 to 100 parts per-million (PPM) Carbon Monoxide (CO).

A certified marine chemist traced the source of the vapors to an eight inch crack on a cargo vapor line. PSCOs initially thought the alarm was related to a combustion event and did not suspect the ethylene vapors were the source, because they did not get a Lower Explosive Limit (LEL) reading on their monitors.

The chemist indicated that the LEL most likely never alarmed because of high winds on deck. He further explained that the molecular weight of Ethylene (28 g/mol) was identical to the molecular weight of CO which accounted for the CO PPM readings. USCG personnel contacted the manufacturer who confirmed that Continue reading “Ethylene vapors activate carbon monoxide alarm says safety alert”

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